Cut to Length Silicone Rubber Extrusions
Get silicone rubber extrusions supplied cut to your exact lengths. No trimming, no adjustment, no process delays. This service is built for engineers and production teams who need ready-to-fit parts that meet specification from the start. It helps reduce material waste and keep production running to schedule.
Our in-house service is designed for buyers and manufacturers who need dependable quality and precise repeatability. Profiles are made to your design, extruded to order and cut to the correct length before dispatch. This simplifies your workflow and reduces error at the point of use.
Custom Silicone Extrusions Made to Your Required Length
You can specify your extrusion shape, material, colour and length from the outset. With a library of over 9,000 existing profiles, and the ability to produce new tools quickly in-house, we ensure each cut part fits the exact dimensions of your project.
This service is ideal for:
- Production teams installing cut to length rubber extrusions into fixed-size panels or enclosures, where trimming on site adds risk or delay
- OEMs integrating custom silicone extrusions into pre-assembled components or housings that require repeatable part lengths
- Engineers specifying precision silicone cutting that must match tight tolerances in machinery or product assemblies
- Distributors who supply silicone extrusions cut to size as part of kits or standard-length packs and need reliable sizing for onward sale
Unlike continuous coils, these cut to length silicone rubber extrusions are supplied cut to your specified lengths for direct use in production. Each profile can also be joined into rings or mitred frames, adhesive-backed for easy fitting and etched for batch traceability. Minimum order quantities are flexible. You receive silicone tubing, cords, strips or shaped profiles cut to size. All extrusions are manufactured to the same quality standard, regardless of volume.
Precision Cutting & Quality Standards
Every order is manufactured and cut at our West Sussex manufacturing site, where all tooling and extrusion is handled under one roof. Our ISO 9001:2015 quality system governs the full production cycle. Cut to length rubber extrusions are measured to tight tolerances, aligned with ISO 3302-1 Class E standards.
Cut to length rubber extrusions are manufactured to tight tolerances, typically to ISO 3302-1 Class E1 for extrusion and Class L2 for cut length, with alternative tolerances available on request.
Each batch is checked for consistency and visual finish. For sectors that require high levels of compliance, such as medical, rail or food & drink handling, we also offer:
Laser etching for batch codes or part numbers
Inspection and retention of production samples for up to 5 years
Documentation and material traceability
If you have internal specifications or test regimes to meet, we’ll advise on the best grade and cut method for precision silicone cutting.
Silicone Rubber Material Properties
Silicone rubber is chosen for its ability to withstand demanding conditions without degrading in performance. The physical properties vary depending on the compound and curing system, but all grades offer some combination of the following:
- Thermal stability from –60°C to +200°C as standard, with specialist grades available for applications requiring –100°C or +300°C
- Excellent resistance to UV exposure and weathering, with steam-resistant grades available upon request
- Flexible shore hardness, ranging from 20º to 80º
- Biocompatibility in platinum-cured grades
- Flame retardant options meeting UL94-V0 and FAR 25.853(a)
- Food contact grades compliant with FDA 21 CFR 177.2600, EC 1935/2004, BfR XV
To view specific data sheets or explore the full list of available materials, visit our technical silicone rubber details page.
Extrusion Options: Tubes, Profiles, Cords & Strips
You can order:
- Silicone tubing cut to length, ideal for fluid transfer or vacuum applications
- Solid and hollow profiles, including D-sections, P-sections, U-channels and custom shapes
- Cord and strip in translucent or pigmented grades
- Moulded corners, joined rings or mitred frames and punched holes available on request
If you’re not sure which profile best suits your project, send us your drawing or specify your requirements, and our expert team will check our tool library for a close match or advise on creating a new tool if needed. We’ll also recommend a material that fits your application and compliance requirements.
Applications Across Industries
Our cut to length silicone rubber extrusions are used in industries that rely on consistent performance and a controlled fit, including:
- Medical: tubing, door gaskets, incubator seals
- Food and beverage: profiles for ovens, mixers, filling lines, peristaltic pumps
- Rail and mass transit: safety-critical profiles for windows, panels and hatches
- Aerospace: high temperature, flame-retardant sections for cabin and component sealing
- Automotive and motorsport: edge trims, heat-resistant seals and vibration control
- Electronics and lighting: diffuser strips, thermal insulation and housing protection
These industries choose silicone rubber for its performance properties, but also for the control it offers when cut accurately to specification. Precision silicone cutting reduces fitting time and improves consistency across assemblies or installations.
Free Samples Available
If you need to evaluate material grade, finish, colour or backing type before placing a larger order, you can request a free silicone rubber extrusion sample pack.
Each pack includes a representative selection of cut to length silicone rubber extrusions in various shore hardness values, colours and surface finishes. This can include adhesive-backed samples and specialist grades used in medical, food and high-temperature environments.
This service is designed to support engineers, project managers and procurement teams during development and material selection phases.
Why Choose Advanced Materials?
We are a trusted UK manufacturer with over 30 years’ experience supplying high-precision silicone rubber extrusions to technical and regulated industries.
- Production is fully in-house at our West Sussex facility
- Quotes can be provided on the same day
- We maintain full material traceability
- Every order is handled with attention to detail, regardless of volume
- We are certified to ISO 9001:2015 for quality management and ISO 14001:2015 for environmental management
If you’re working to strict tolerances, tight deadlines or complex profiles, you can count on a responsive, knowledgeable team with the capability to deliver.
Request a Quote
Send your drawing, length requirements or general enquiry to:
sales@amsilicones.co.uk or complete our online enquiry form
Let us help you simplify your next project with precise, high-quality silicone extrusions cut to length.