Silicone Rubber Extrusion Profiles

Precision Silicone Rubber Extrusion Profiles for Every Application

Selecting the right silicone rubber extrusion profile is essential for achieving reliable sealing, protection and long-term performance. Whether you require a standard profile or a completely bespoke section, choosing the correct geometry helps improve sealing efficiency, simplify installation and extend product life.

At Advanced Materials, we manufacture an extensive range of silicone rubber extrusion profiles for customers across a wide range of industries and performance-critical sectors. With more than 30 years of silicone manufacturing expertise, over 10,000 existing tooling options and comprehensive in-house manufacturing capabilities, we help engineers and buyers source the right profile for virtually any application.

From simple strips and cords to complex multi-feature extrusions, every profile is manufactured using high-quality silicone compounds to deliver consistent performance, excellent durability and dependable production quality.

Example Silicone Rubber U Channel Profile Drawings & PDFs

Our range includes many of the most commonly specified silicone rubber extrusion profiles, alongside fully bespoke sections designed around your exact requirements. Click below to view drawings for:

Custom Silicone Rubber Extrusions Manufacture

Many customers begin with one of our extensive library of standard extrusion tools, allowing production to begin quickly and cost-effectively. Where a unique solution is required, our technical team can develop a completely bespoke profile tailored to your application.

We regularly manufacture custom silicone extrusions for customers requiring:

  • Unique sealing geometries
  • Multiple functional features within a single profile
  • Tight dimensional tolerances
  • Specific Shore A hardness requirements
  • Custom colours
  • FDA, medical or flame-retardant silicone grades
  • Complex cross-sectional designs

Our engineers work closely with customers throughout the design process to ensure the finished profile is practical to manufacture, performs reliably in service and offers the best long-term value.

Advanced Materials manufactures silicone rubber extrusions entirely in-house, giving customers complete confidence in quality, consistency and lead times.

Every stage is managed within our ISO 9001-certified manufacturing processes, providing full material traceability and consistent production quality.

Our capabilities include:

  • Tool design and manufacture
  • Precision silicone extrusion
  • Continuous curing
  • Post-curing
  • Cutting to length
  • Joining and vulcanising
  • Fabrication and assembly
  • Inspection and quality control

Supporting Engineers from Design to Production

Choosing the correct extrusion profile often begins long before manufacturing starts.

Our experienced technical team provides practical advice on:

  • Profile selection
  • Compression recommendations
  • Material grades
  • Tolerance requirements
  • Manufacturing feasibility
  • Tooling design
  • Cost optimisation
  • Production scalability

Whether you are replacing an existing profile or developing an entirely new product, we work collaboratively to help reduce development time and minimise manufacturing risk.

Why Choose Advanced Materials for Silicone Rubber Extrusions?

Manufacturers choose Advanced Materials because they need more than simply a silicone extrusion supplier.

They need a technical manufacturing partner capable of delivering reliable products, consistent quality and responsive support.

Whether you require a standard U channel, a complex multi-feature profile or a completely bespoke silicone extrusion, our team can help identify the most suitable solution for your application.

Our customers benefit from:

  • Over 30 years of silicone manufacturing experience
  • More than 10,000 existing extrusion tools
  • Affordable bespoke tooling
  • In-house design and manufacturing
  • Same-day quotations where possible
  • Tight Class E1 tolerances as standard
  • ISO 9001-certified quality management
  • Full material traceability
  • Technical advice from experienced specialists
  • UK manufacturing with worldwide supply

Get in Touch for Silicone Rubber Extrusion Profiles Enquiries

If you have a drawing ready, send it to our team for review.

If you are still at the concept stage, we can help refine the geometry for manufacture.

You can:

Request a Custom Quote

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Speak to our Technical Team

Contact Us →

Request a Free Sample

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Arrange a meeting to discuss your project

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All silicone rubber extrusions are manufactured at our West Sussex facility, where quality, traceability and technical accuracy are maintained throughout production.

If you cannot find the exact silicone rubber profile you require, contact us and we will design and manufacture one to suit your application.

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